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How to Size Your Home Solar System: A Step-by-Step Technical Guide

SolarDirect Engineering Team·
How to Size Your Home Solar System: A Step-by-Step Technical Guide

Step 1: Calculate Your Daily Energy Consumption

Start with 12 months of electric bills. Find monthly kWh and divide by 30 for daily average.

Example: 12,000 kWh annual ÷ 365 = 32.9 kWh/day

If building up from appliances:

ApplianceWattsHours/DaykWh/Day
--------------------------------------
Refrigerator (modern)150W avg243.6
HVAC (3-ton)3,500W828.0
Water heater (electric)4,500W29.0
Lighting200W total51.0
TV + entertainment200W40.8
Computers300W82.4
Washer/dryer3,000W13.0
<strong>Total</strong><strong>47.8</strong>

For off-grid design, add 15% safety margin.

Step 2: Determine Your Peak Sun Hours

Peak Sun Hours (PSH) is the number of hours per day when sunlight intensity equals 1,000 W/m² — not hours of daylight.

Key US Cities (annual average):

CityPSHCityPSH
----------------------
Phoenix, AZ6.58New York, NY4.08
Las Vegas, NV6.41Chicago, IL4.08
Los Angeles, CA5.84Seattle, WA3.73
Denver, CO5.76Boston, MA4.23
Atlanta, GA5.16Honolulu, HI6.02

Our Wizard has accurate PSH data for 50 US cities and uses your location automatically.

Step 3: Size Your Solar Array

Formula:

Array size (kW) = Daily energy (kWh) ÷ (PSH × System efficiency)

System efficiency factor accounts for inverter losses (~4%), wiring losses (~2%), temperature derating (~5%), soiling (~3%), mismatch (~2%) — use 0.80–0.85 as a combined factor.

Example (New York City, 32.9 kWh/day):

32.9 kWh ÷ (4.08 hrs × 0.83) = 9.7 kW

With 400W panels: 9,700W ÷ 400W = 25 panels = 10.0 kW array

Step 4: Select Your Inverter

Grid-tied without battery:

  • <strong>String inverter:</strong> Lower cost, simpler monitoring. One failure takes down the system; one shaded panel reduces entire string output
  • <strong>Microinverters (Enphase IQ8+):</strong> One per panel, maximum shade tolerance, panel-level monitoring. Higher upfront cost, no single point of failure
Off-grid or hybrid with battery: Size the inverter-charger to 125% of your simultaneous running loads. Find the startup surge of your largest motor load (typically 3–6× running watts):
  • 3-ton AC = 3,500W running, 8,750W startup → need <strong>5,000W continuous / 10,000W surge minimum</strong>

Step 5: Size Your Battery Bank

Formula:

Battery capacity (kWh) = (Daily load × Autonomy days) ÷ DoD

  • LiFePO4 DoD = 0.90
  • Lead-acid DoD = 0.50
Example (critical loads only: 5 kWh/day, 2 days, LiFePO4):
(5 × 2) ÷ 0.90 = 11.1 kWh minimum

Two Renogy 12V 300Ah batteries (3.84kWh each) in 2S2P = 24V × 600Ah = 14.4kWh — covers it with headroom.

Step 6: Quick Financial Check

Payback (years) = (System cost × 0.70 after 30% ITC) ÷ (Annual kWh offset × $/kWh)

Example: $28,000 system, 12,000 kWh/year, $0.20/kWh:

($28,000 × 0.70) ÷ (12,000 × 0.20) = $19,600 ÷ $2,400 = 8.2 years

After payback, the remaining 17 years of 25-year panel life is essentially free electricity — roughly 10–15% annual return on investment.

Use our Solar System Wizard to automate all of these calculations for your specific location and usage profile in under 2 minutes.